Powering Research with Precision Magnet Solutions

Powering Research with Precision Magnet Solutions

October 2025: Issue 3

Welcome to Magnetic Matters

In this edition we’re highlighting what really made the difference in a national laboratory’s next-generation accelerator project: supply chain management.

Read the full case study below and join the conversation on LinkedIn to see how smart supply chain management drives innovation across industries.

Powering Research with Precision Magnet Solutions

See how Allstar Magnetics helped a national lab keep its next-generation accelerator project on track by delivering highly specialized magnets exactly when and where they were needed.

Client
Our client is a U.S. Department of Energy national laboratory in New York, operating one of the nation’s most advanced particle accelerators. For over 20 years, they’ve trusted Allstar Magnetics as a strategic partner to supply high-energy magnetic components essential to their accelerator’s mission. Their work requires extremely precise engineering to channel and control energy beams in research aimed at unlocking new scientific discoveries.
 
Project Overview
Allstar Magnetics partnered with the lab as they developed critical components for a next-generation underground accelerator prototype—a project with the potential to reshape the future of accelerator research. The magnets required for the prototype were large, highly specialized, and needed to be integrated into custom steel assemblies—difficult to source, produce, and coordinate across multiple suppliers.

Timing was everything: the lab needed components delivered in sequence with their build schedule. Too early meant costly on-site storage. Too late meant research delays, stalled experiments, and wasted resources.

They needed a partner who could own the full supply chain—anticipating potential issues, consolidating multiple moving parts, and ensuring that the right products arrived at the right place, at exactly the right time.
 
Our Approach:
Allstar Magnetics served as a turnkey partner, overseeing sourcing, production, shipping, and delivery within one cohesive engagement. With a single call, the client entrusted the project to Allstar, confident that every detail would be managed.
 
Our coordinated approach included:

  • End-to-end sourcing and production – Engineering and manufacturing high-energy magnets and custom steel housings to exact specifications.
  • Precision logistics – Aligning shipping and delivery with the lab’s rebuild timeline so components arrived when needed—never too soon, never too late.
  • Supply chain simplification – Coordinating vendors, schedules, and assembly into one streamlined process.
  • One-stop accountability – Consolidating all work into a single invoice, eliminating administrative burden and freeing the client to focus on research.

In short, Allstar managed every step: sourcing, production, shipping, and delivery—executed as a single, seamless operation.
 
Results:
The accelerator’s beta efforts advanced seamlessly, enabling researchers to achieve higher beam precision, focus more energy on the system, and continue driving scientific discovery.
 
Because Allstar handled the complex sourcing, production, and delivery, the client’s engineers were able to stay focused on high-energy research rather than manufacturing and supply chain issues.
 
This partnership’s impact:

  • Maintained uninterrupted research schedules.
  • Delivered complex, high-spec components on time.
  • Strengthened a 20+ year partnership built on trust and execution.

Conclusion:
Allstar Magnetics is more than a supplier—we are a turnkey solutions partner. From sourcing and production to shipping and delivery, we take on complexity so clients can focus on their mission.
 
For high-energy physics, aerospace, industrial manufacturing—or any application where precision and timing are critical—Allstar delivers the confidence of knowing every detail will be right the first time.
 
Ready to power your next breakthrough?
Contact Allstar Magnetics to discover how our turnkey approach can simplify your supply chain and deliver the results your team needs to succeed.

Powering Research with Precision Magnet Solutions

A CASE STUDY: THE RIGHT COMPONENTS, AT THE RIGHT TIME, EVERY TIME

Powering Research with Precision Magnet Solutions

See how Allstar Magnetics helped a national lab keep its next-generation accelerator project on track by delivering highly specialized magnets exactly when and where they were needed.

Client

Our client is a U.S. Department of Energy national laboratory in New York, operating one of the nation’s most advanced particle accelerators. For over 20 years, they’ve trusted Allstar Magnetics as a strategic partner to supply high-energy magnetic components essential to their accelerator’s mission. Their work requires extremely precise engineering to channel and control energy beams in research aimed at unlocking new scientific discoveries.

Powering Research with Precision Magnet Solutions

Project Overview

Allstar Magnetics partnered with the lab as they developed critical components for a next-generation underground accelerator prototype—a project with the potential to reshape the future of accelerator research. The magnets required for the prototype were large, highly specialized, and needed to be integrated into custom steel assemblies—difficult to source, produce, and coordinate across multiple suppliers.

Timing was everything: the lab needed components delivered in sequence with their build schedule. Too early meant costly on-site storage. Too late meant research delays, stalled experiments, and wasted resources.

Powering Research with Precision Magnet Solutions

They needed a partner who could own the full supply chain—anticipating potential issues, consolidating multiple moving parts, and ensuring that the right products arrived at the right place, at exactly the right time.

Our Approach

Allstar Magnetics served as a turnkey partner, overseeing sourcing, production, shipping, and delivery within one cohesive engagement. With a single call, the client entrusted the project to Allstar, confident that every detail would be managed.

Our coordinated approach included:

  • End-to-end sourcing and production – Engineering and manufacturing high-energy magnets and custom steel housings to exact specifications.
  • Precision logistics – Aligning shipping and delivery with the lab’s rebuild timeline so components arrived when needed—never too soon, never too late.
  • Supply chain simplification – Coordinating vendors, schedules, and assembly into one streamlined process.
  • One-stop accountability – Consolidating all work into a single invoice, eliminating administrative burden and freeing the client to focus on research.

In short, Allstar managed every step: sourcing, production, shipping, and delivery—executed as a single, seamless operation.

Results

The accelerator’s beta efforts advanced seamlessly, enabling researchers to achieve higher beam precision, focus more energy on the system, and continue driving scientific discovery.

Because Allstar handled the complex sourcing, production, and delivery, the client’s engineers were able to stay focused on high-energy research rather than manufacturing and supply chain issues.

This partnership’s impact:

  • Maintained uninterrupted research schedules.
  • Delivered complex, high-spec components on time.
  • Strengthened a 20+ year partnership built on trust and execution.

Conclusion

Allstar Magnetics is more than a supplier—we are a turnkey solutions partner. From sourcing and production to shipping and delivery, we take on complexity so clients can focus on their mission.

For high-energy physics, aerospace, industrial manufacturing—or any application where precision and timing are critical—Allstar delivers the confidence of knowing every detail will be right the first time.

Ready to power your next breakthrough?

Contact Allstar Magnetics to discover how our turnkey approach can simplify your supply chain and deliver the results your team needs to succeed.

Engineers In Action

Engineers In Action

Smarter Solutions in Action: Custom Tooling for Adhesive Curing

At Allstar Magnetics, we know that every project brings unique challenges. Recently, a customer came to us with a requirement: cure adhesive on specialized magnets and large assemblies at a specific temperature and amount of time. Normally, this would call for a massive industrial oven—an expensive and space-consuming solution.
 
Instead of passing that cost along, our team designed and built a custom oven in-house. By combining electrical and mechanical expertise, we created a flexible system that not only handled this project but can be adapted for future needs. We collaborated with the customer on the initial design of the unit, and now Allstar is refining it further—adding a control box to regulate and modify heat for even more precision.
 
Custom Tooling for Adhesive Curing
 
The result? A solution that was faster, more cost-effective, and tailored to the customer’s needs. Just as important, this innovation adds long-term value: we now have a scalable capability to support similar projects going forward.
 
This project is a great example of how Allstar goes beyond being just a supplier—we’re a partner who listens, innovates, and finds better ways to solve problems.
 
Have a challenging project on your desk? Let’s start a conversation about how Allstar can help you achieve a smarter, more cost-effective solution.

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