Quick-Turn Custom Machined Magnets & Ferrite Cores

Quick-Turn Custom Machined Magnets & Ferrite Cores

Posted April 7, 2021

Rapid Prototyping

Allstar offers rapid prototyping of custom machined permanent magnets and magnet assemblies. Companies often advertise rapid prototypes and then miss promised delivery dates. At Allstar we specialize in on-time-delivery and will meet your deadline requirements. Typical lead time is 4-5 weeks for magnets and 2-3 weeks for ferrites.

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Featured Case Studies:

At Allstar it is not just parts, it is about achieving customer satisfaction.  We specialize in solving problems.

Here are a few of the more unusual solutions:

A magnetic material was obsoleted over 60 years ago and Allstar was able to provide prototypes to create the exact custom blend.

View Research & Development Case Study

Custom designed magnetic assembly was a cost prohibitive and manufacturing nightmare until the customer brought the design to Allstar – see how they solved the issues.

View Assembly Case Study

An R&D wire wound prototype was built in the lab and company struggled to find suppliers that could meet the production scale volumes – see how Allstar quickly ramped to meet the demand.

View Volume Manufacturing Case Study

Allstar features Custom Magnetic Assemblies or Build-to-Print

Allstar features Custom Magnetic Assemblies or Build-to-Print

Posted March 11, 2021

Rare Earth (NdFeB & SmCo), Alnico, and Ferrite Custom Magnetic Assemblies or Build-to-Print

Did you know that Allstar is a vertically integrated manufacturer of both permanent magnet assemblies and soft magnetic wound parts?

Allstar uses depth of knowledge, superior customer service and excellent on time delivery to streamline critical elements of the product lifecycle for both soft magnetics and permanent magnet applications. Focusing on crucial value-added needs like inventory stocking, design, prototyping, and volume solutions, has helped Allstar Magnetics remain a leader in next generation magnetic applications.

For our customers looking for custom wound assemblies, we have the equipment and engineering support to produce quantities from prototype to full high-volume production. Allstar Magnetics stocks a large selection of ferrite cores and hardware as well as custom assemblies tailored for quick turn and rapid prototypes.

Why choose Allstar?  We offer quality, speed, and engineering experience all with great customer service.  Understanding the best way to specify magnets, hardware and test magnetic assemblies is a key support feature we offer.

Permanent Magnet Assemblies

Allstar Magnetics specializes in permanent magnet such as Alnico, Neodymium, Samarium Cobalt, Ceramic, Bonded Magnets, Magnetic Separators, Magnetic Assemblies, Radial Rings & Linear Magnetic Tracks.

Custom Wound Assemblies

Allstar features Ferrite Cores, Custom Machined Cores and Custom Wound Transformers, Inductors & Coils.
Custom Machined Ferrites

Custom Machined Ferrites

Posted March 10, 2021

Allstar’s custom CNC machining is the best solution for applications where standard, catalog cores do not meet your requirements. Our Haas CNC 4-axis milling machine can grind to those special shapes and sizes for your custom applications. Prototyping and small to large production runs available.

Machining workmanship includes:

  • Quick-turn Prototype Development
  • Grinding, Slicing and Milling from Larger Blocks
  • Surface Finish and Polishing
  • Gluing and Assembly Operations
  • Custom Packaging

Are you looking for a certain air gap or AL-value or maybe a slotted toroidal core?

Gapping Specifications and Services:

  • Al Value Gap Tolerance of ±3% or Better and Mechanical Gaps of ±0.0005 or Better
  • Precision Inductance Testing
  • Custom Protective Packaging of Gapped Cores

View Machined Ferrite Services

Allstar Passes ISO 9001:2015, AS9100D and AS9120B Re-Certification Audit

Allstar Passes ISO 9001:2015, AS9100D and AS9120B Re-Certification Audit

Posted March 2, 2021

ISO 9001:2015, AS9100D and AS9120B

AS9100 is an internationally recognized standard that certifies companies meet the requirements in AS9100D – Aerospace regulatory control for safety, reliability, and maintainability. AS9100 incorporates all aspects of ISO 9001 so compliance assures a quality management system (QMS) plus sections on product realization, design and development, supplier control, product monitoring and measurements. AS9120B is certification for companies that procure parts, materials, and assemblies for distribution to the Aerospace industry.

Allstar has been AS9100 and AS9120 (2017) and is ITAR registered and a proud supplier to the defense and aerospace industry. We understand magnetic applications, specifications, and distribution requirements needed to meet the demands of aerospace customers.

Contact us today for build-to-print, prototype, and custom magnet systems in permanent magnets, soft magnetics, and custom-wound magnetics (transformers, inductors, and coils).

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Looking for a Reliable, On-Time Magnetic Partner?

Frustrated with Missed Deliveries or Long Lead Times for Magnets?
Allstar Magnetics is now under new sales management that understands the need for holding inventory and offering just-in-time deliveries. We focus on speed, service, and commitment to promise dates.