From Prototype to Production: Allstar Magnetics’ Custom Components Drive Innovation in Medical Devices

Client: A leading medical device manufacturer specializing in equipment for arthroscopic surgery.

Industry: Medical Devices

Project Overview: A medical device manufacturer approached Allstar Magnetics with a need for custom wound components to power their nextgeneration radio frequency (RF) generator, used in arthroscopic surgery. The RF generator was designed to use energy for precise surgical tasks, and they required custom transformers and inductors to meet both regulatory and functional demands. The challenge was to develop components that provided reliable performance, power isolation for patient safety, and compliance with FDA requirements, while maintaining efficient manufacturability.